Tuesday, 30 September 2014

WAR OF CURRENTS: some history lessons for an electrical engineer...

Hi folks.
When you flip a switch and a lamp illuminates the room, you probably don't give much thought to how it works or to the people who made it all possible. If you were forced to thank the genius behind the lamp, you might name Thomas Alva Edison, the inventor of the incandescent light bulb. But just as influential perhaps more so was an incredible visionary named Nikola Tesla.

Tesla arrived in the United States in 1884, at the age of 28, and by 1887 had filed for a series of patents (7 patents in 3 years!) that described everything necessary to generate electricity using alternating current, or AC. To understand the significance of these inventions, you have to understand what the field of electrical generation was like at the end of the 19th century. It was a war of currents -- with Tesla acting as one general and Edison acting as the opposing general.

Edison unveiled his electric incandescent lamp to the public in January 1880. Soon thereafter, his newly devised power system was installed in the First District of New York City. When Edison flipped the switch during a public demonstration of the system in 1881, electric lights twinkled on and created demand for this brand-new technology. Although Edison's early installations called for underground wiring, demand was so great that parts of the city received their electricity on exposed wires hung from wooden crossbeams. By 1885, avoiding electrical hazards had become an everyday part of city life; so much so that Brooklyn named its baseball team the Dodgers because its residents commonly dodged shocks from electrically powered trolley tracks (really!).

Edison was a (extremely) staunch supporter of DC, but it had limitations. The biggest was the fact that DC was difficult to transmit economically over long distances. Edison knew that alternating current didn't have this limitation, yet he didn't think AC a feasible solution for commercial power systems. Elihu Thomson, one of the principals of Thomson-Houston and a competitor of Edison, believed otherwise. In 1885, Thomson sketched a basic AC system that relied on high-voltage transmission lines to carry power far from where it was generated. Thomson's sketch also indicated the need for a technology to step down the voltage at the point of use. Known as a transformer, this technology would not be fully developed for commercial use until Westinghouse Electric Company did so in 1886.
Even with the development of the transformer and several successful tests of AC power systems, there was an important missing link- How to use that transmitted power to get useful work? That link was the AC motor.

While Edison toiled to commercialize his electric lamp, Tesla worked through a problem that had intrigued him since he was a student at the Joanneum Polytechnic School in Graz, Austria. While a student there, Tesla saw a demonstration of a Gramme dynamo. A dynamo is a generator that uses a commutator - contacts mounted on the machine's shaft - to produce direct current instead of alternating current. Tesla mentioned to his instructor that it might be possible to do away with the commutator, which sparked horribly as the dynamo operated. This suggestion brought ridicule from his teacher, but it captured Tesla's imagination.
In 1881, Tesla had an inspired idea: What if one were to change the magnetic field in the stator of a dynamo instead of altering the magnetic poles of the rotor? This was a revolutionary concept that turned conventional concept on its head.
Let us see why it was so amazing. We all know for generation of EMF we need a conductor, magnetic field and relative motion. Before Tesla, all machines were working like stationary field and rotating conductor. Tesla was the first one to imagine rotating field and stationary conductors. This is highly impossible with DC currents. So Tesla started to search for currents that change direction.   In a traditional dynamo, the stationary stator provides a constant magnetic field, while a set of rotating windings the rotor turns within that field. Tesla saw that if this arrangement were reversed, the commutator could be eliminated.

Of course, bringing this idea to reality would take years of work. Tesla began in 1882 while employed at Continental Edison Company in Paris. During the day, he would install incandescent lighting systems based on Edison's DC power system. In his spare time, he would experiment with AC motor designs. This went on for two years, until Tesla transferred to the Edison Machine Works in New York City. By some accounts, Tesla described his ideas about AC to the famed American inventor, but Edison showed no interest. Instead, he had Tesla make improvements to existing DC generation plants. Tesla did so, only to be disappointed when Edison failed to pay him properly. Tesla quit, and the paths of the two men diverged permanently.
(After this, they both criticized each other publicly and when they received Nobel Prize, They refused to receive it together and the end result was no-one got Nobel Prize. Can you believe that?)

Tesla received financial backing from Charles Peck, an attorney, and Alfred S. Brown, a superintendent at Western Union. Peck and Brown helped Tesla establish a laboratory just a few blocks away from Edison's lab in Manhattan, and encouraged the young engineer to perfect his AC motor. Tesla did just that, building what would become known as a polyphase induction motor. The term polyphase refers to a motor based on multiple alternating currents, not just one. The term induction refers to the process whereby the rotating stator magnets induce current flow in the rotor. Tesla's original motor was a two-phase version that featured a stator with two pairs of magnets, one pair for each of two phases of AC.
In 1887, Tesla filed for seven U.S. patents describing a complete AC system based on his induction motor and including generators, transformers, transmission lines and lighting. A few months later, Tesla delivered a lecture about his revolutionary new system to the American Institute of Electrical Engineers. The lecture caused a sensation and, despite an anti-AC campaign initiated by Edison, convinced many experts that an AC power system was more than just feasible - it was far superior to DC.To bring a good idea to market, it takes some clout. In this case, the clout came from an inventor who made a fortune in the railroad industry.

George Westinghouse, whose own electric company was struggling to work out the details of a successful AC power system, heard about Tesla's 1888 lecture and immediately was intrigued. When Peck and Brown approached Westinghouse about commercializing Tesla's inventions, the entrepreneur responsible for the railroad air brake made a generous offer. He agreed to pay $25,000 in cash, as well as $50,000 in notes and a small royalty for each horsepower of electricity originating from the motor.
Westinghouse carried Tesla's inventions back to Pittsburgh, Penn., where he hoped to use the technology to power the city's streetcars. Tesla followed, and as an employee of the Westinghouse Electric Company, consulted on the implementation. The project didn't proceed smoothly, and Tesla frequently battled with Westinghouse engineers. Eventually, however, everyone pulled together to come up with just the right formula: an AC system based on three-phase, 60-cycle current. Today, almost all power companies in the United States and Canada supply 60-cycle current, which means the AC completes 60 changes of direction in one second. This is known as the frequency of the system.

By the early 1890s, Edison and the supporters of DC felt genuinely threatened. They continued to make claims that AC was dangerous and pointed to a disastrous electrocution attempt in 1890 as evidence. But they suffered a severe blow in 1893, when Westinghouse won the bid to illuminate the Chicago World's Fair. His competition was General Electric (GE), the company formed by the merger between Edison General Electric and Thomson-Houston. GE was the leading torchbearer for DC-based power (and still is one of the most awesome companies for us). Westinghouse won the bid on cost, but when President Grover Cleveland flipped a switch to light 100,000 incandescent lamps across the fairgrounds, very few doubted the superiority of AC power.

Westinghouse mollified many remaining doubters in 1895 by designing a hydroelectric plant at Niagara Falls that incorporated all of the advances made in AC. At first, the plant only supplied power to Buffalo, New York. But it wasn't long before power was being transmitted to New York City. (The generators still working have Tesla’s name inscribed in their name plate.)
 In fact, it can be said that Tesla's AC motor and poly-phase AC system won the war of currents because they form the basis of all modern power generation and distribution. However, direct current --Edison's baby --didn't disappear completely. It still operates automobile electrical systems, locomotives and some types of motors and long-distance transmission.


These were some history lessons you should know if you call yourself an electrical engineer. Do feel proud to carry on this legacy and thank you for your time. 

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